Model No.: 1025
I.Composition of one machine:
B. Roll Forming Machine.........1 unit
C.Computer control ......... 1 unit
II.Details of each composition:
A.Roll forming machine
1.Forming stations:up layer(mini-rib):18 station
down layer(multi-cor):16 stations
2.Shaft:O.D.75mm,high frequency treatment and color coating
3.Material of rollers:S45C with heat treatment,and surface is being hard chrome coated
4.Horsepower:7.5kw(the motor is used to drive the hydraulic pump which enables the hydraulic oil to drive the hydraulic motor and then drives the main machine)
(1)CQ mild sheet is used,yiled strength=235-300MPA)
(2)The finished products will slightly change if using different material and thickness.
(1)Flat sheet cutting:it is used when changing the coil of raw material.It can cut the sheet rapidly and be time saving
(2)Cutting after forming:Cut the sheet after roll forming to required length
(3)Cutting motion:The main machine automaticlly stops and the cutting will take place.After the cutting,the main machine will automaticlly start.
(4)Material of blade:cr12 with heat treatment,hardness:58-62HRC
(5)Length measuring:automatic length measuring
(6)Tolerance of length:+/-2mm
The air cooling system is used,use the powerful fan to cool down the hydraulic oil.
10.Forming process:Uncoiler→roll forming→cut to length
12.Characteristics of the main machine
(1)Base is made of high tensile strength H beam with precision welded and god rigidity
(2)Shaft,roller and all components are manufacturered precisely to have long lifetime
(3)Efficient design,easy maintence.
B.Uncoiler1.Specification:Single head hydraulic uncoiler: 1SET(1)Horsepower:3kw(2)Capacity of uncoiler:5tons(3)Expansion of segment:hydraulic(4)Rotation of segment:hydraulic(5)Number of segment:4(6)Range of segment expansion:480-520mm(7)Maximum outer diameter of coil:1.7m(8)Maximum width of coil:1250mm(10)Feeding speed:0-30meters/minute(11)Approximate size:Length:2.3m width:1.1m height:1.5m(12)Speed control:A sensor used to control the speed(13)Operation method:Manual&Automatic(14)Characteristics;Hydraulic system is used to be the power of the open,closure and rotation of segment.The speed sensor of the uncoiler.The speed sensor of the uncoiler enables the uncoiler to automaticlly adjust the speed to match up the production of the roll forming machine
?The whole line is controller by PLC and touch screen.The PLC system is with high speed communication module,it is easy for operation.The technical date and system parameters can be set by touch screen.
The brand of main componeents:
?The total length of the order is automaticlly counted;When the material's supplu is enough,the material will automaticlly stop entering the machine,which is the convenient device for changing different mateiral for different orders.
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Product Categories : Double-layer Forming Machine
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